挑戰
將新技術和經過驗證的技術結合,提高HSE性能
客戶面臨的挑戰
橫河電機擁有超過45年的LNG專案經驗,具有豐富的工程專業知識。我們可以在不中斷城市燃氣生產的情況下更換控制系統,確保遷移路徑無縫連接,提供全方位的實施服務
投資範圍從傳統的大型專案,擴展到了小型專案和海上設施。對於這類任務,必須將新技術和經過驗證的技術相結合,並且力爭在健康,安全,環境(HSE)方面取得進步。
我們的解決方案
橫河憑藉在LNG供應鏈方面深厚的專業知識,針對更寬範圍的HSE方面提出並實施新的解決方案。我們的解決方案能夠在早期階段進行無間隙LNG洩漏檢測,監控以及檢測干擾。橫河還可以協助將經過驗證的陸上技術集成到浮式儲存,再氣化裝定(FSRU),浮式LNG(FLNG)設施以及LNG船舶上。
使用技術
光纖溫度監視器:DTS
橫河DTSX3000和DTSX200可實現無間隙LNG洩漏檢測監控。
快速速準確地響應需求的變化
客戶面臨的挑戰
橫河電機擁有超過45年的LNG專案經驗,具有豐富的工程專業知識。我們可以在不中斷城市燃氣生產的情況下更換控制系統,確保遷移路徑無縫連接,提供全方位的實施服務。
LNG供應鏈環節的主要挑戰是快速準確地響應需求的變化。這既是對客戶的承諾也是合同規範的要求。任何LNG設施在開始商業運營之前,確定基本的工廠的KPI並建立標準化的人工干預程序是非常重要的。
我們的解決方案
裝載,卸載,冷卻,補充製冷劑循環(RC),以及其他非常規操作都會對LNG設施的穩定性產生重大影響。基於橫河電機在LNG領域的長期經驗,我們的解決方案可以幫助您順利執行這些主要操作.Exapilot是一種直觀且易於使用的導航工具,可為操作員提供確保順利執行非常規操作所需的提示。橫河電機的工廠信息管理系統的Exaquantum可以從整合型控制系統(DCS)獲取製程數據,將其轉換為必要的KPI,並在必要時根據KPI的自動生成報告及時上傳給DCS。
使用技術
生產控制系統:CENTUM VP
單一綜合控制和安全系統(ICSS)資料庫簡化了工程設計。圖片,警報窗口,系統狀態顯示都具有相同的外觀和感覺,操作也更容易。
安全儀表系統:ProSafe-RS
取得安全完整性等級1-4(SIL1-4)認證的的ProSafe-RS安全儀表系統的高可用性,實現了真正的整合化解決方案。
提高操作效率:Exapilot
Exapilot是一種在線導航工具,可指導操作員逐步完成工廠操作程序。
工廠訊息管理系統:Exaquantum
生產管理解決方案可以讓所有資產性能的透明化得以即時體現,以促進智能決策。
處理氣體成分的變動
客戶面臨的挑戰
橫河電機擁有超過45年的LNG專案經驗,具有豐富的工程經驗。我們可以在不中斷城市燃氣生產的情況下更換控制系統,確保遷移路徑無縫連接,提供全方位的實施服務。
來自不同地方天然氣的成分通常不同,預計這種差異性在未來幾十年內還會加大。因此,接收終端需要應用最佳的實踐經驗,並且在整個工廠生命週期中處理這種變化帶來的影響。
我們的解決方案
橫河電機的高階製程控制(APC)解決方案在液化和再氣化製程中發揮著不可或缺的作用。在液化過程中,APC解決方案優化了熱交換器(HE)和製冷劑循環(RC)之間的相互作用,實現了高效的無熱應力操作。再氣化過程中,APC解決方案允許根據沃泊指數值和氣體蒸發(BOG)的容積和時間進行最佳的分配和指派,從而防止產生不合格氣體。此外,通過整合控制和安全系統(ICSS)和高精度製程模擬(操作員培訓系統OTS)進行全面仿真,不僅需要衡量改變操作的效果,還有助於HSE指標的整體評估。
使用技術
操作員培訓系統:OTS
OmegaLand為操作員培訓DCS和安全系統提供虛擬的工廠模擬環境。
OmegaLand是橫河集團的子公司Omega Simulation公司的產品。
APC 產品: Exasmoc, Exarqe, Exacoast
橫河電機可以優化HE和RC之間的交互影響,實現高效的無熱應力操作。
Details
生產控制系統:CENTUM VP
單一綜合控制和安全系統(ICSS)數據庫簡化了工程設計。圖片,警報窗口,系統狀態顯示都具有相同的外觀和感覺,操作也更容易。
安全儀表系統: ProSafe-RS
取得安全完整性等級1-4(SIL1-4)認證的ProSafe-RS安全儀表系統的高可用性,實現真正的整合化解決方案。關於上游製程包括井口和管道的連接性,我們已經在Vnet / IP實時控制FF通訊和專用於上游製程的單一網絡上實現了ProSafe-RS,STARDOM,FAST / TOOLS SCADA系統之間的連接。因此,FAST / TOOLS現在可以用一種整合方式監視STARDOM和ProSafe-RS系統。
現場儀表
數位現場儀表提供穩定,精確的製程測量,安裝成本低,零維護,並有智能自診斷功能。作為現場fieldbus 技術的領頭羊,橫河電機將FOUNDATION Fieldbus™的設備推向市場,並開發全系列的FOUNDATION Fieldbus™現場儀表。。
分析儀
快速回應的分析系統透過提高英國熱量單位(BTU)測量的準確性和優化鍋爐燃燒來確保嚴格的質量控制。
流量電腦
STARDOM符合美國天然氣協會(AGA)標準氣體量的計算。
操作員培訓系統
OmegaLand操作員培訓整合型控制系統DCS和安全系統提供虛擬的工廠模擬環境。
生產管理
生產管理解決方案可以讓所有資產性能的透明化得以即時體現,促進智能決策。
高階製程控制
高階製程控制(APC)可將液化裝定的吞吐量提高0.5〜2%,並將能源成本降低1-3%。
工廠資產管理:PRM
工廠資源管理(PRM),使預測性維護變得方便容易。可以儘早發現系統和設備故障可以有效防止災難性故障的發生。
參考
- Yokogawa provides CENTUM CS 3000 and ProSafe-RS for the largest LNG terminal in Europe.
- Yokogawa's OmegaLand plant operator training simulator (OTS) helps to reduce costs, optimize LNG terminal processes.
- OTS for familialization of liquefaction processes and operator training.
- Yokogawa's integrated solutions contribute to safe and steady production at gas liquefaction plant in Norway.
- CENTUM CS 3000 ensures safe and reliable operation of one of the world's most advanced LNG carriers.
- Yokogawa successfully installed a CENTUM CS 3000 integrated control automation system(ICAS).
- MISC could be ensured of better information visibility, performance foresight, and operational agility.
- Yokogawa CS 3000 system has proven in both the Tenaga and the Seri Class LNG carriers that their hardware is very reliable with very less problem.
- Legacy ProSafe-PLC SIS replaced with ProSafe-RS to improve sustainable lifecycle support at LNG terminal.
- The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.
- Scalable, flexible configuration with functions distributed to multiple controllers on a facility basis
- Redundant architecture optimally designed for requirements of entire plant
- General-purpose communications network used for control bus
- Integrated operation environment through web-based human-machine interface (HMI)
- Operator training system for the critical LNG processes had been built to reduce human errors and achieve operational excellence.
- The high fidelity modeling of LNG liquefaction process closely matches the behavior and operational environment of the actual plant.
- Hibiki LNG Terminal is supplying natural gas to a broad area of northern Kyushu.
- CENTUM VP and FA-M3V provide a centralized monitoring environment and contribute to safe and stable operation.
An automatic custody transfer system for unmanned LNG gas stations that embeds PC oriented functions such as e-mail, FTP, and the Java runtime environment in a robust hybrid controller.
With industrial and economic development comes increasingly large and advanced power plants and factories. Nevertheless, we find many cases where the original cables, cable tunnels, and other components of the power infrastructure have languished under continuous operation.
Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.
Over the past decade, companies have been using unconventional drilling technology to extract gas and liquid from the readily available shale formations in North America. As the industry gains experience, the production rates continue to rise based on better use of technology to locate resources and to decrease the time from exploration to production.
Only 5% of data is transferred into meaningful information so, asks Frank Horden, Business Development Manager, Yokogawa Global SCADA Center, USA, how to ensure pipeline management data is translated into valuable knowledge?
July 2010
Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.
The LNG sector presents challenges for the automation supplier, particularly in the implementation of automation systems for regasification terminals. Yokogawa Europe's business development manager, upstream oil and gas Martin te Lintelo looks at the handling of the potential automation-related problem areas and opportunities.
Platt Beltz and Greg Hallauer, Yokogawa, USA, discuss how simulation can improve operator training in LNG operations.
LNG Industry, Summer 2012
Martin te Lintelo, Yokogawa, The Netherlands, discusses the need for better automation, measurement and control instruments to cope with the rising popularity of LNG.
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影片
As a gateway to further expand Yokogawa's messaging as a One-stop Solution Business, Yokogawa has partnered up with INCIT, to introduce the S.I.R.I. framework.
Yokogawa South Africa was appointed to design, supply and commission the Integrated Control and Safety System (ICSS) as well as the overall Terminal Management System at Sunrise Energy’s liquid petroleum gas (LPG) Import Terminal, the largest on- and offshore open-access LPG import terminal facility in Africa. Yokogawa’s Terminal Management System, Terminal Logistic Suite VP (TLSVP), was designed and developed to meet the exacting operational demands and logistic needs in terminals. Yokogawa’s experienced engineering resources ensured the project was successfully delivered, enabling Sunrise Energy to provide accurate mass balances and efficient terminal operations to its customers.
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