Asset Condition Monitoring Management
What is Asset Health Management? An open/integrated system utilizing components with short lifecycles requires reliable security measures. In order to maintain stable and continuous operation, a proper understanding of the system’s overall health is essential.
Challenges for Customers
Is your system healthy?
If you fail to detect an “unhealthy condition” of a system or what could be determined as a sign of failure, this may cause unexpected problems to occur. It is extremely difficult to detect the variety of potential failures simply by relying on only the alarms that are displayed. Also, creating a maintenance plan simply based on time without checking the condition of the system hardware itself may result in suboptimal timing of maintenance and poor cost performance.
Our Solutions
Learn About Our Asset Health Monitoring Services
Yokogawa ICS Asset Management System utilizing IIoT Technology.
Prevents troubles such as sudden failures by monitoring and detecting problems before they occur. In addition, by closely monitoring the system’s condition, a suitable maintenance plan can be determined and the conditions incorporated into the lifecycle plan.
- System Healthiness Monitoring Service
- System Environmental Monitoring Service
- Network Equipment Healthiness Monitoring Service
*ICS: Industrial Control System
*IIoT: Industrial Internet of Things
Customer Benefits
Lifecycle maintenance can be further optimized by incorporating a condition-based maintenance model.
Improves the reliability of the system by detecting any signs of a possible malfunction and prevents any potential failures. Also, an appropriate maintenance plan can be established by combining elements of both condition-based and time-based maintenance models.
Enabling Technology
The collected data is thoroughly analyzed by our engineering team.
This monitoring data is centrally managed utilizing IIoT technology and is closely analyzed by our highly experienced engineering team.
Details
Evaluation of ICS Health
Yokogawa gathers the health data of the current ICS hardware / software and then provides an evaluation report comparing this data with data at the time the ICS was delivered or the last time such data was acquired. This allows the customer to clearly grasp the health of the ICS at transition times or during maintenance periods.
Evaluation of the ICS installation environment
Yokogawa gathers data related to temperature, humidity, corrosion rate (*), and floating dust. With this data we create a hardware health evaluation report based on the data acquired from the installation environment factors of the ICS. This allows the customer to easily grasp any improvements that are needed or the replacement cycle of specific products.
*: International standard ISA71.04（Environmental Conditions for Process Measurement and Control Systems）evaluation criteria.
Evaluation regarding the health of the ICS network equipment
Yokogawa gathers the health data of the ICS network equipment and then provides an evaluation report comparing this data with data at the time the ICS was delivered or the last time such data was acquired. This allows the customer to clearly grasp the health of the ICS at transition times and during maintenance periods.
Resources
In a landscape defined by relentless technological progress and sweeping global change, the manufacturing sector stands at a crossroads, compelled to either adapt to digitalization or risk falling behind. Enter the Smart Industry Readiness Index (S.I.R.I.) assessment, a guiding resource for organizations navigating their digital transformation. Highlighting the urgent necessity of digital evolution, this index illuminates the myriad challenges confronting businesses today and sets the stage for exploration into how S.I.R.I. can drive them toward digital maturity.
Industry 4.0 represents a transformative era set to revolutionize global industries signifying a seismic shift in productivity, leveraging digital technologies for enhanced efficiency and sustainability. Key components include automation, machine learning, real-time information, and interconnectivity. Ensuring that maintenance receives real-time information at the right time is crucial, requiring an operation technology infrastructure that integrates from sensors to enterprise systems.
Asset health monitoring has long been in existence to protect expensive equipment and/or operations from costly, critical, or catastrophic failures, with numerous examples in nuclear, aeronautical, petrochemical, industries and beyond. The costs associated to install the sensors and asset health system way overcome the consequences of not implementing. However, this is not the case in all industries, with all equipment and/or all operations. In many cases equipment is run until failure and then repaired or replaced.
Downloads
Looking for more information on our people, technology and solutions?
Contact Us