在工業自動化項目中提供項目執行能力比以往更加重要。
客戶面臨的挑戰
隨著能源需求的增加,工廠需要實現高質量的項目執行、運營和維護。
然而,公司越來越受到人員問題、預算和工期緊張的制約。除了新興市場的基層建設活動外,公司還面臨著在不同地理區域同時執行多個項目的任務。
我們的解決方案
越來越多的公司信賴橫河電機承擔主要自動化承包商的角色,通製我們的創新MAC服務(yi-MAC)項目執行方法,對項目的自動化相關方面負責。
橫河電機為項目組件和設施提供高質量和資源充足的控制系統專業人員,設計、供應/採購和管理儀表、控制系統、安全儀表系統和相關接口。
客戶獲得的收益
橫河電機作為MAC負責項目的自動化相關階段。
橫河電機MAC團隊構建了合適的項目組織,並直接與用戶、EPC和第三方合作。採用MAC方法,直接與橫河電機應對,客戶無需管理各類自動化供應商。
相反,客戶可以節省成本、降低風險、縮短交付時間等。憑借我們的工程網絡和資源,橫河電機能夠安全高效地執行項目,並在工廠生命周期內提供良好的運營支持。
傳統方法與MAC方法
與傳統方法相比,橫河電機MAC可以為項目節省大量成本。
許多資質優良的用戶,特别是在流程工業中,正在將MAC方法應用於項目中。與傳統方法相比,MAC方法可以節省高達30%的項目成本。鼓勵自動化供應商整合行業和應用專業知識用統一的方式執行項目,因此幾乎在項目的多個階段都降低了成本。這意味著開發實踐和程序的標準化,可以應用於多個項目以降低成本。
Details
通製與橫河電機合作作為他們的主要自動化承包商,公司可以看到的收益:
- 單點責任和單一窗口
- 在公司層面上對客戶的承諾
- 自動化設計和工程的整體化
- 多項目的自動化標準化
- 自動化標準的設計
- 縮短交付時間
- 由於早期MAC參與,減少意外更改
- 項目執行期間儘可能減少客戶的參與
- 多個地區的工程地點和資源
- 多個地區的採購網絡
- 通製直接與橫河電機應對來節省成本並降低風險
服務
- 項目管理
- 成本和進度控制
- FEED和詳細工程
- 採購支持
- 供應商軟件包接口
- 系統集成和編程
- 施工支持
- 調試支持
- 培訓
- 操作支持
交付成果
- 製程控制和SCADA系統
- 製程和緊急停車系統
- 火災和氣體探測系統
- 信息系統
- 通信系統
- 選定儀表
- 變送器
- 控制閥
- 液位儀表
- 選定軟件包
- 計量墊木
- 儀表建築
- 培訓模擬器
- 數據曆史/MES
- 資本備件
參考
- 16,000 FOUNDATION Fieldbus devices
- Main Automation Contractor (MAC)
- DCS anywhere concept integration with site SAP system
- Long term maintenance contract
- Sustainable development
Agile Project Execution is YOKOGAWA's methodology to execute all projects in a cost efficient way by removing waste.
With the release of the new CENTUM VP R6, a solution platform that exceeds the capabilities of conventional production control systems, customers can take full advantage of the new features like Network-IO providing decoupling of hardware and software and the new Automation Design Suite.
Over the past decade, companies have been using unconventional drilling technology to extract gas and liquid from the readily available shale formations in North America. As the industry gains experience, the production rates continue to rise based on better use of technology to locate resources and to decrease the time from exploration to production.
yi-MAC stands for YOKOGAWA Innovative Main Automation Contractor:
- Full control of scope and schedule across packages
- Realization of customer expectation
- Single point of responsibility
- Providing fully integrated solutions
Network-IO can help reduce projects by decreasing the amount of time needed to implement the physical part of the process control system. A system with configurable I/O allows flexible "binding," in which the soft- ware configuration of the system can be loaded into the physical system at a late stage in the project.
The ability to deliver a full scope of project execution capabilities is becoming more important than ever for automation suppliers that wish to compete on a global scale. Process automation suppliers have always had some degree of project execution capabilities, but only recently have suppliers and end users begun to realize the true economic impact that precise and comprehensive execution capabilities can have on the success of an automation project and on plant lifecycle costs.
When a project is executed following the main automation contractor (MAC) method, front-end engineering and design (FEED) is conducted before actual delivery phases such as design, implementation, inspection, and shipment, to identify risks in advance and mitigate risks in delivery phases through the standardization of the basic functions and components.
Instrumentation devices and equipment serve for plants as the eyes, ears, nose, tongue, and skin, which are responsible for the five senses, and act as the central nervous system and brain do for human beings. The reliability and availability of such devices and equipment are the most important requirements of customers.
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新聞 2017年5月12日 橫河電機贏得馬來西亞RAPID項目的分析儀小屋訂單
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