Safety System: ProSafe-RS

• A certified emergency shutdown system
• Substantial reduction in maintenance work
• System configuration with reduced footprint
• System scalability

Reliable and safe process control is one of the success factors for companies in the petrochemical industry. For decades, that control was monitored and coordinated from control rooms, which were located close to the process. Safer for personnel and plants is to have the control rooms at a greater distance. Virtualization made control room relocation much easier. Yokogawa offers an off-the-shelf virtualization solution, which was used by bp to relocate one of their control rooms.

• Meet the IEC 61508/JIS C 0508 functional safety standards
• Proactively introduce leading edge technologies
• Accommodate the plant licensors' safety, reliability, and maintainability requirements
• Improve the monitoring and operation functions of the emergency shutdown system

• Operational Excellence by Asset Maximization, Utilizing Yokogawa's DCS, SIS, Analyzers, and Field Instruments.
• The CENTUM VP PCS and ProSafe-RS SIS were integrated using the same engineering environment.
• Nearly 60 gas chromatographs and a large number of other types of analyzers in several analyzer houses.

• Integrated CENTUM VP and ProSafe-RS Systems Ensure Nonstop Operation of ADU/DKU Processes.
• "This is a real VigilantPlant! We will continue to improve our production efficiency."

• Rapid Implementation of Integrated CENTUM CS 3000 and ProSafe-RS.
• The highly reliable CENTUM CS 3000 system has also helped TOL maintain high productivity at this plant.

• Modern waste to energy facility in UK uses CENTUM CS 3000 and ProSafe-RS
• Lakeside exports at least 34MW per hour to the country's national grid

• As the main automation contractor (MAC) for this plant construction project, Yokogawa Brazil engineered, installed, and commissioned an integrated control and instrumentation solution
• Yokogawa Brazil completed the commissioning of these systems ahead of schedule and the production of green polymer was started just one week later

• OTS for familialization of liquefaction processes and operator training.
• Yokogawa's integrated solutions contribute to safe and steady production at gas liquefaction plant in Norway.

• Yokogawa supplied an integrated boiler and turbine control, monitoring and protection system for each of the four generating units in a coal-fired power plant in Australia.
• Yokogawa also delivered two high fidelity operator training simulators for this plant.

• World's first offshore regasification terminal relies on Yokogawa ICSS (CENTUM CS 3000, ProSafe-RS).
• LNG carrier scheduling, unloading, tank storage, and vaporizing are all procedure based operations.

• A robust and reliable integrated control and safety system (ICSS) made up of the CENTUM CS3000 PCS and the ProSafe-RS SIS ensures safe operations while fully automating key processes. 
• A variety of analytical instruments accurately measure the concentrations of key components, and this data can be monitored and controlled by the Yokogawa PCS.

Yokogawa Romania successfully modernized the control system at ELCEN's combined cycle heat and power plant.

A major challenge in deploying the system when all work moved to the virtual space was the Covid-19 pandemic.

• Yokogawa supplied control, monitoring, and protection systems for plant modernization.
• Fine engineering and Yokogawa's products made successful operation without any problem or shutdown.

• Legacy ProSafe-PLC SIS replaced with ProSafe-RS to improve sustainable lifecycle support at LNG terminal.
• The seamless use of the same HMI for both PCS and SIS, and improved safety and integrity.

• DCS, SIS, PRM with FOUNDATION fieldbus and OTS Installed in Thailand First LNG Terminal.
• Alarms are issued before any device fails completely, enabling predictive maintenance that reduces maintenance costs throughout the facility lifecycle.

• FDT compliant FieldMate manages a wide variety of digital process instruments of multi-vendors.
• The SNF engineers can manage the complete lifecycle of assets and configure devices by using FieldMate.

Yokogawa provided integrated control and safety system to Banagas's CGP-3 gas processing plant.

N-IO based system contributes to reducing maintenance and other operating expenses (OPEX).

GC8000 was selected to detect components responsible for stainless steel corrosion of pipeline.

GC8000 with custom container analyzes crude oil components every 4 mins at an offshore platform.

• Online hot cut over from the legacy Honeywell TDC3000 to the Yokogawa CENTUM CS 3000.
• The work was successfully completed 48 days ahead of schedule and without disruption to operations.

The Mathura refinery is a strategically important facility that supplies diesel, gasoline, aviation turbine fuel, kerosene, liquefied petroleum gas, furnace oil, and bitumen to customers throughout northwestern India.

• Integration of CENTUM CS 3000 with ProSafe-RS improves plant safety and reliability.
• Yokogawa's PRM package manages more than 500 HART field devices including control valves.

• Completion of First FPSO Project for Prosafe Production Services Pte Ltd
• Integrated Control & Safety System (ICSS) makes possible centralised plant supervision and management of all control and safety functions on this FPSO.

To enable central control of the entire plant, all of its subsystems are integrated with Yokogawa's CENTUM VP DCS.

• HMEL selected an integrated solution from Yokogawa
• Yokogawa India oversaw and implemented the engineering, installation, and commissioning of the refinery

In maintaining and managing industrial plants, monitoring waste water pH/ORP is both a legal obligation and an unavoidable necessity for protecting the environment. Monitoring without an attentive eye can lead to severe consequences.

Wireless Hydrogen leak detection solution for Hydrogen cooling system of Turbine generator

Process automation end users are under more pressure than ever to do more with less. The current economic climate means that many automation capital projects are on hold. With capital budgets tighter than ever, users instead focus on operational budgets (where cost cutting is also a key concern), or on automation investments with a very rapid return on investment.

Yokogawa has come a long way in making its message clear to the world of process automation. Last year, the company embarked on a full-scale global marketing campaign to make customers aware of the company's focus on system reliability, security, dependability, and robustness. Dubbed "Vigilance", the campaign created a unified message for the company and greatly helped expand awareness of the Yokogawa brand and corporate philosophy.

Network and system security is now a necessity in process automation industry. YOKOGAWA provides a service lifecycle solution for cyber security to ensure that the security measures and deployments are continuously enhanced, monitored and inspected.

This white paper explains the details of the security design, implementation, operation and validation solutions from the technical perspective.

Recently, several ARC Advisory Group analysts and management team members had a chance to sit down with the new Yokogawa President and COO, Mr. Takashi Nishijima, and several other top Yokogawa executives to discuss the company's burgeoning presence in the worldwide upstream and midstream oil & gas industry.

Due to emerging competitors from the rapidly growing countries such as India and China and the global economic downturn triggered by the Lehman shock, many companies in the process industries are struggling to survive the severe global competition.

Migration of a refinery's DCS provided an opportunity to reconfigure and consolidate the control rooms and operational management system.

September 2006

Launched in February 2005, Yokogawa's ProSafe-RS safety instrumented system (SIS) quickly gained a significant share of the market. Just 18 months later, 100 units had been sold-quite a feat considering the generally conservative nature of the SIS market. So what is behind this rapid success?

April/May 2007

A Yokogawa ProSafe-RS safety instrumented system (SIS) will be the nucleus of a new fire and gas safety system at Shell's Clyde (NSW) refinery. The contract includes the control system, system engineering and installation and supervision.

LNG Industry, Summer 2012

Martin te Lintelo, Yokogawa, The Netherlands, discusses the need for better automation, measurement and control instruments to cope with the rising popularity of LNG.

ProSafe-RS is Yokogawa's IEC61508 and ANSI/ISA 84 compliant safety system. It has been used in over 2,400 projects, ranging from large scale integrated process automation projects to stand-alone solutions. 

Yokogawa South Africa was appointed to design, supply and commission the Integrated Control and Safety System (ICSS) as well as the overall Terminal Management System at Sunrise Energy’s liquid petroleum gas (LPG) Import Terminal, the largest on- and offshore open-access LPG import terminal facility in Africa. Yokogawa’s Terminal Management System, Terminal Logistic Suite VP (TLSVP), was designed and developed to meet the exacting operational demands and logistic needs in terminals. Yokogawa’s experienced engineering resources ensured the project was successfully delivered, enabling Sunrise Energy to provide accurate mass balances and efficient terminal operations to its customers.