์์ ํํ ์ ํ, ๋ฌด๊ธฐ๋ฌผ ๋ฐ ์ค๊ฐ์ฒด๋ฅผ ์์ฐํ๋ ํํ ์ ๊ณ๋ ์์ ํ๊ณ ํธํ ๊ฐ๋ฅํ ์์ ์ ์ ์งํ๋ฉด์ ์ ์์ ํจ์จ์ ์ธ ๋ฐฉ์์ผ๋ก ๊ณ ๊ฐ์๊ฒ ์ ํ์ ์ ๊ณตํด์ผ ํ๋ค๋ ์ผ์ ํ ๋น์ฉ๊ณผ ์ด์ค์ ๋ํ ์๋ฐ์ ๋ฐ๊ณ ์์ต๋๋ค. ๋ํ ์ง์์ ์ธ ๊ณต๊ธ ์๋ฃ ๋ฐ ์๋์ง ๊ฐ๊ฒฉ์ ์กฐ์ ํ๊ณ ๊ฐ์ฅ ์์ต์ฑ ๋์ ์ ํ ํผํฉ์ ์์ฅ์ ์ ๊ณตํ ์ ์์ด์ผ ํฉ๋๋ค.
Yokogawa๋ ์ธ๊ณ์ ์ผ๋ก ๋ฒํฌ ํํ ์์ฅ์ ์๋น์ค๋ฅผ ์ ๊ณตํด ์์ผ๋ฉฐ ์ด ์์ฅ์์ ์ธ์ ๋ฐ๋ ์ ๋ ์ฃผ์์ ๋๋ค. Yokogawa๋ ์ ํ, ์๋ฃจ์ ๋ฐ ์ ๊ณ ์ ๋ฌธ ๊ธฐ์ ์ ํตํด ์์ฅ ๋ฐ ์์ฐ ์๊ตฌ ์ฌํญ์ ์ดํดํ๊ณ ํ๋ํธ์ ๋ผ์ดํ ์ฌ์ดํด์ ํตํด ์์ ์ ์ด๊ณ ํจ์จ์ ์ธ ์๋ฃจ์ ์ ์ ๊ณตํ๊ธฐ ์ํด ํ๋ ฅํฉ๋๋ค.
Challenges
Customer Challenge
ํํ์ฐ์ ์ ๊ณ ๋์ ์ ๋ฌธ์ฑ์ ๊ฐ์ถ๊ณ ์์ผ๋ฉฐ, ์์ฌ๋ฃ๋ก๋ถํฐ ์ค๊ฐ ์ ํ์ ์์ฐํ๋ ํ๋ํธ๊ฐ ๋ค๋ฅธ ํ๋ํธ์ ์ํด ๊ณ ๊ธ ์ ํ ์์ฐ์ ํฌ์ ๋ฉ๋๋ค. ๊ฐ ํํ ํ์ฌ๋ ์น์ดํ ์์ฅ์์์ ์ ์ง๋ฅผ ์ ์คํ๊ฒ ๊ณ ๋ คํด์ผ ํฉ๋๋ค.
Our Solutions

๊ธฐ์ดํํ์ ๋๊ฐ ์ฐ์ ๊ณต์ ์์ ์์ฐ๋๋ฏ๋ก ์ ๋ขฐ์ฑ์ด ๋๊ณ ๊ฐ๋ ฅํ ์ ์ด ์์คํ ์ด ํ์ํฉ๋๋ค. ๋ํ CENTUM VP ํตํฉ ์์ฐ ๊ด๋ฆฌ ์์คํ ์ ๊ณต์ ์๊ตฌ ์ฌํญ์ ๋ฐ๋ผ ์พ์ ํ ์ด์ ํ๊ฒฝ์ ์คํํ๊ณ ์์ ์ ์ธ ๊ณต์ ์ ์ด๋ก ์พ์ ํ ์ฃผํ ํ๊ฒฝ์ ์ ๊ณตํ๋ ์ด์์ ์ธ ์๋ฃจ์ ์ ๋๋ค. Exapilot ์จ๋ผ์ธ ํ์ ๋๊ตฌ๋ ์ด์์์๊ฒ ์ข ๋ฃ ๋ฐ ์์๊ณผ ๊ฐ์ ๋น์ผ์์ ์ธ ์์ ์ ์์ ์ ์ธ ์คํ์ ๊ฐ๋ ฅํ๊ฒ ์ง์ํฉ๋๋ค.
Enabling Technology

Production Control System: CENTUM VP
๋จ์ผ ICSS (Integrated Control and Safety System) ๋ฐ์ดํฐ๋ฒ ์ด์ค๋ ์์ง๋์ด๋ง์ ๋จ์ํํฉ๋๋ค. ๊ทธ๋ํฝ, ๊ฒฝ๋ณด ์ฐฝ ๋ฐ ์์คํ
์ํ ํ๋ฉด์ด ๋ชจ๋ ๋์ผํ ๋ชจ์๊ณผ ๋๋์ ๊ฐ์ง๋ฉฐ ์๋์ด ๋ ์ฝ์ต๋๋ค.

Safety Instrumented System: Prosafe-RS
Yokogawa๋ ์๋ฆฌ๋ ์คํ
์ดํธ ๋ฐ ํ๋ ์์ด์ด ํ์
์์๋ถํฐ ํํ ์ฐ์
์ ์ํ ๋ชจ๋ ์์ ๋ฌด๊ฒฐ์ฑ ๋ ๋ฒจ (SIL 1~4)์ ํฌ๊ดํ๋ DCS-SIS ํตํฉ ํ์
์ ์ด๋ฅด๊ธฐ๊น์ง ์์ ๊ณ์ธก ์์คํ
์ ์ ์ฒด ๋ผ์ธ์
์ ์ ๊ณตํฉ๋๋ค.

Operation Efficiency Improvement: Exapilot
Exapilot์ ์ด์์๊ฐ ๊ณต์ฅ ์ด์ ์ ์ฐจ๋ฅผ ๋จ๊ณ๋ณ๋ก ์๋ดํ๋ ์จ๋ผ์ธ ๋ด๋น๊ฒ์ด์
๋๊ตฌ์
๋๋ค.
Exapilot์ ์ฌ์ฉํ์ฌ ํ์ค ์ด์ ์ ์ฐจ (๋๋ SOP)๊ฐ ํ์คํ๋ ์์์ผ๋ก ์์ฑ๋ฉ๋๋ค. SOP๋ ๊ทผ๋ก์, ์กฐ์์, ์ด์ ์์ ๋ํ์ฌ ์ ํ์ ์ค์๋ฅผ ์ค์ด๊ฑฐ๋ ์ ๊ฑฐํ์ฌ ํจ์จ์ฑ์ ํฅ์์ํค๊ณ ์ด ์ง์ถ ๋น์ฉ์ ์ค์
๋๋ค.

Analyzer
์๋ต์ฑ์ด ์ฐ์ํ ๋ถ์ ์์คํ
์ ์ ํ/์ค๊ฐ ์ฌ์ฐ์ ์ ํํ ์ธก์ ์ ๊ธฐ์ฌํ๊ณ ํํ ํ์ฌ๋ ์๊ฒฉํ ํ์ง ๊ด๋ฆฌ ๋ฐ ํ๊ฒฝ ๊ท์ ๋ฅผ ์ค์ํ ์ ์์ต๋๋ค.

Field Instruments
"Install and forget"๋์งํธ ํ๋ ๊ณ์ธก๊ธฐ๋ ๋ฎ์ ์ค์น ๋น์ฉ, ๊ฑฐ์ ์ ๋ก์ ๊ฐ๊น์ด ์ ์ง ๋ณด์ ๋ฐ ์์ฒด ์ง๋จ ์ธํ
๋ฆฌ์ ์ค๋ก ์์ ๋๊ณ ์ ํํ ํ๋ก์ธ์ค ์ธก์ ์ ์ ๊ณตํฉ๋๋ค. Yokogawa๋ ํ๋ก์ธ์ค ์๋ํ ์
๊ณ ๋ฐ ๊ด๋ จ ๊ธฐ์ ๋ถ์ผ์ ์ง์ ํ ๋ฆฌ๋๋ก์ ์ธ๊ณ ์ต์ด์ FOUNDATION fieldbus™ ์ง์ ์ฅ์น๋ฅผ ์์ฅ์ ์ถ์ํ์ผ๋ฉฐ ์ดํ ISA100๋ฟ ์๋๋ผ FOUNDATION fieldbus™, HART ๋ฐ Profibus ํ๋กํ ์ฝ ๊ณ์ธก๊ธฐ๋ฅผ ๋ชจ๋ ๊ฐ๋ฐํ์ต๋๋ค.
์๋ฃ์ค
ENEOS Materials successfully achieved the world's first long-term autonomous operation of a plant using Yokogawa's AI. FDKPP saves energy and reduces operator workload while maintaining manufacturing quality.
Caustic soda and hydrochloric acid, produced in electrolyzer plants, are fundamental materials used in varieties of industries; chemicals, pharmaceuticals, petrol-chemicals, pulp and papers, etc. Profit is the result of the effective production with minimized running / maintenance cost. Proper control of the process brings you stabilized quality of products with the vast operational profit.
If a sensor is not operating, the manufacturer cannot detect moisture in the chlorine and must stop the process. Unfortunately, sensors can deteriorate and deliver inaccurate measurements due to contact with the process.
Many different types of gases are consumed in industries as varied as chemicals, food & beverages, and medical. These gases are normally delivered in liquid form by trucks and dispensed at the customer site. Although the flow volume of cryogenic liquefied gas is used for billing purposes, it is not easy to accurately measure this because the gas is always at saturation temperatures.
Storage tanks are used in a variety of industries ranging from holding crude oil to holding feedstock for vinyl chloride monomer (VCM).
The ammonia (NH3) gas is injected to remove the NOx and thus reduce the NOx concentration in the stack flue gas. With conventional NH3 analyzers that perform measurements indirectly, NH3 concentrations are obtained through a sampling system. Therefore, there are problems with the maintenance and running costs of the sampling system, and time delays in measurement. The TDLS8000 Laser Analyzer is the solution to all these problems.
This paper discusses real industrial examples in which the sitewide utilities system of refinery and petrochemical Sites are optimized with a real time, on line, industrially proven software. Experiences gained during more than 20 years of industrial projects deployed worldwide are commented (Refs. 1 to 10 are related to some recent projects). Main project steps are explained and critical details to be taken into account to assure successful use and proper technology transfer are presented. Specific case studies will be discussed in the paper.
Big and complex industrial facilities like Refineries and Petrochemicals are becoming increasingly aware that power systems need to be optimally managed because any energy reduction that Operations accomplish in the producing Units could eventually be wasted if the overall power system cost is not properly managed. However, process engineers always attempted to develop some kind of tools, many times spreadsheet based, to improve the way utilities systems were operated. The main drawback of the earlier attempts was the lack of data: engineers spent the whole day at phone or visiting the control rooms to gather information from the Distributed Control System (DCS) data historian, process it at the spreadsheet and produce recommendations that, when ready to be applied, were outdated and not any more applicable.
The energy systems, the steps for the implementation of Visual MESA and several features of the model are described in this article, with a focus on the use of the software for the calculation of energy-related KPIs. The EMS implementation project is discussed and the main conclusions relative to the reduction in operating costs are also presented.
Experiences gained during more than 20 years of industrial projects deployed worldwide are commented. Main project steps are explained and critical details to be taken into account to assure successful use and proper technology transfer are presented. Specific case studies will be discussed in the paper. Open loop vs Closed loop implementation is also presented.
Rohm and Haas Company is one of the world's largest manufacturers of specialty materials, including adhesives, sealants, coatings, monomers, electronic materials, inorganic and specialty solutions, and ion exchange resins. Founded in 1909 by two German entrepreneurs, Rohm and Haas has grown to approximately $6 billion in annual revenues.
This paper shows how to improve distillation operations by focusing on procedure automation. It will review the importance of using procedures in distillation operations and highlights the collaboration work underway between Fractionation Research Inc. (FRI) and Yokogawa Corporation to improve procedural operations.
The worlds of process automation and production management have been converging for some time. What once used to be islands of automation and production management functionality connected through highly proprietary integration schemes that were costly to maintain have developed into integrated platforms that provide seamless data exchange between the world of automation and the plant floor, the functions of production and operations management, and integration with business level systems.
Migration of a refinery's DCS provided an opportunity to reconfigure and consolidate the control rooms and operational management system.
July 2011
Process plants are run according to operational procedures. These procedures consist of a set of tasks that are executed in a consistent manner to achieve a specific objective, such as starting up, shutting down or transitioning a unit as part of making a product.
September 2008
Yokogawa is helping a large chemicals site in China manage product transfer by road, ship and pipeline.
The Wyoming Trona Ore Mine and Refinery upgrade from Yokogawa Centum CS3000 to CENTUM VP-R5 involved two domains, 21 RIO and FIO field control stations, 17 operator stations, 6 engineering stations and 8 different plant servers
CONTROL, January 2013
Standard Automation Methodology Improves Operations and Prevents Incidents by Enabling the Sharing of Best Practices Among Operators.
ARC believes that by implementing procedural automation, many process plants can minimize variability to help ensure smooth, efficient, and safe state transitions.
Downloads
Brochures
- Deliver Excellence and Create Success - To be the Leader in the Chemical Industry - (4.9 MB)
- Success Story Collection Chemical (Base Chemical, Fertilizer, Petrochemical) (7.6 MB)
- Electrolyzer Solution Instruments and Solution for Ion-Membrane Electrolyzer Plant Application (3.4 MB)
- Solutions for the Chemical Operations Executive (2.0 MB)
- Differential Pressure Level Solutions (8.0 MB)
๊ธฐ์ ๋ฐ ์๋ฃจ์ , ์๊ผฌ๊ฐ์์ ๋ํ ์์ธํ ์ ๋ณด๋ฅผ ์ฐพ๊ณ ๊ณ์ญ๋๊น?
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