"What the Eyes Don't See: Decreasing the Risk of Belt Conveyor Fires at Large Scale Plants"
Introduction
The world has seen its fair share of large-scale accidents in recent years. Despite many near-misses, unless major accidents happen some companies continue to claim that their facilities are sound. And no small number of these companies depend on others for monitoring. At many large factories that move coal, pulp chips, and other materials by belt conveyor, worker monitoring patrols are the main safety net. But people have limits, and they are not all equally skilled. This is risk management by people—replete with uncertainty. With only this level of monitoring, if you take on the critical mission of avoiding accidents that cause unplanned outages and damage to public image, it's only a matter of time before a major accident strikes that devastates the company. A belt conveyor fire detection solution employing the DTSX distributed optical fiber temperature sensor can greatly reduce crises that can threaten a company's survival.
What is the DTSX Distributed Temperature Optical Fiber Sensor?
The DTSX is a module that can be used as an optical fiber sensor to enable temperature monitoring over wide areas.
Customer Benefits
- Monitor Plant Safety 24 Hours a Day, 365 Days a Year
- Identifies Trouble Spots in 1 m-increments to Minimize Damage
- Avoid Risk while Keeping Running Costs Down
Solutions and Benefits
Monitor Plant Safety 24 Hours a Day, 365 Days a Year
The system acquires data from optical fiber sensors on the side of the belt conveyor 24 hours a day, 365 days a year, for monitoring with no "blind spots." Since only one DTSX and its software application can cover most belt conveyors, you can centralize monitoring of the entire plant. This delivers much more precise and reliable risk prevention than monitoring by patrol at fixed times and places, and reduces personnel costs.
Idenfiries Trouble Spots in 1 m-increments to Minimize Damage
When accidents strike, the scale of damage depends on how rapidly you can identify the location of the problem and deliver emergency response. Since the belt conveyor fire detection application performs detection in 1-meter units at least every 10 seconds, it easily identifies the source of the accident. And as a total Yokogawa solution, you can customize the monitoring system to output monitor screens and reports that mirror the needs of the site.
Avoid Risk while Keeping Running Costs Down
Belt conveyor sensor installations only require optical fiber, so no control or power system lines are needed. Optical fiber sensors require almost no maintenance. You can increase prevention while minimizing running costs.
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可再生能源
使用可再生能源可以保护环境,使社会和工业更接近实现可持续性发展的目标。然而与传统能源相比,在其快速发展的道路上存在着一些阻碍,如生产成本较高、电网供电不稳定等。作为控制系统和仪表行业的企业,横河电机一直致力于帮助各行业客户实现稳定运营、提高工厂生产效率。基于VigilantPlant实现平稳运营的理念,横河电机的解决方案可促进可再生能源的使用。
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电力
在20世纪70年代中期,横河电机发布EBS电子控制系统,从而正式进入电力行业。从那时起,横河电机一直坚持不断发展技术和能力,旨在为客户提供更好的服务和解决方案。
横河电机凭借着电力解决方案网络,在充满活力的电力市场中发挥着积极的作用。通过结合资源和行业知识,使得团队合作更加紧密。横河电机的电力专业人员们将携手合作,为客户提供适合其复杂要求的解决方案。
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造纸
面对不断变化的市场需求,造纸行业的竞争也愈演愈烈。横河电机可以帮助节能工厂实现可持续性发展。
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采矿和金属
采矿作业是从地球上生产出有用的矿产或地质材料。经济成本的回收通常需要高产量和高可用性的流程,保持低成本运营,严格保证安全性并遵守环保法规。
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钢铁
在钢铁工业中,不但要提高产品质量,而且要提高制造和运营技术,解决环境问题、提高能源效率。横河帮助客户创造理想的工厂,并与客户共同成长。
相关产品&解决方案
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DTSX200 分布式温度传感器
DTSX200是一种标准版本,非常适合对中型区域,以及光纤传感器电缆距离较短的区域进行温度测量。它具有优异的耐环境性,因为它消耗的功率更小,对温度测量环境的依赖更小。
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DTSX3000 [长距离]
DTSX3000可以用于传统和非传统的油/气井下应用、LNG和炼油厂、管道和油罐泄漏检测以及其他需要监控温度的应用。
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DTSX™1光纤热检测器
DTSX1将热检测所需要的功能存储在一个盒子中。DTSX1通过光纤传感器电缆进行测量,并执行高温热检测,从而以高精度分析温度数据。
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光纤温度传感器DTSX
我们采用的技术是使用光纤本身作为温度传感器。
由于它可以测量长距离和宽范围的温度分布,所以能够无遗漏地监测沿线温度。因此,它不只在工厂中有效使用,而且在需要温度监测的领域也能发挥作用。