Distributed Control System (DCS) Class Descriptions

Course Description

This web-based training course is designed to familiarize the student with the features and operation of the CENTUM VP system; it provides self paced preliminary training.

Please heed the precaution that the WBT does not prepare you for hands-on operation of a running plant. The WBT prepares you for classroom and "On the Job" training to master the operations of a running plant.

Duration

• 2 hours course; 2 week access to complete.

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function of each system component
• Know how to acknowledge and respond to process and system alarm messages
• Identify and interact with all the standard display panels

Intended Audience

• All persons tasked with process operations using the CENTUM VP system.

Course Prerequisites

• None

Technical Requirements

• Ability to operate in the Microsoft windows environment

Materials

• No materials are required

Evaluation Methods

• Question and answer

Course Syllabus

• Introduction and System Architecture
• Control Basics and Standard Graphics
• Trends
• System Alarms and System Overview
• Process Alarms
• Operator Reports
• Interface Reference
• Quiz Results

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to educate the student in the system hardware layout, operation display functionality, and basic loop building in the CENTUM VP system.

Duration

3 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function of each system component
• Identify and interact with all the standard display panels

Intended Audience

All Plant personnel who need to understand the functionality of the CENTUM VP system.

Course Prerequisites

None

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Course Syllabus

Day 1

• Hardware terminology
• Human Interface Station (HIS)
• Field Control Station (FCS) and I/O modules
• ProSafe RS and PRM Overview
• System Architecture
• I/O Module Addressing
• On-line Documentation
• Analog and digital Instrument faceplates
• Exercises

Day 2

• Operation Screens
• Tuning, trend, and graphics
• System display navigation
• System Maintenance Windows
• Network, FCS and IOM real time displays
• HIS Setup
• Exercises

Day 3

• Process and Historical Reports
• Sequence tables, Logic Charts and SEBOL Control Program overview
• Creating and displaying a Feedback Control Loop
• Exercises

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to familiarize the student with the features and operation of the CENTUM VP system.

Duration

2 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function of each system component
• Use the Operator keyboard to select standard display panels, control process equipment, acknowledge and respond to alarm messages
• Identify and interact with all the standard display panels

Intended Audience

All persons tasked with process operations using the CENTUM VP system.

Course Prerequisites

None

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Course Syllabus

Day 1

• System Hardware Overview
• Displaying Operation Screens
• Changing block modes and set points
• Familiarization Exercises

Day 2

• Viewing system alarms and messages
• Viewing Process and Historical reports
• Familiarization Exercises
• Viewing and navigating the customer’s project database

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to familiarize the student with the features, operation, and maintenance of the CENTUM VP system.

Duration

4 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Perform preventative maintenance procedures
• Apply proper diagnostic and troubleshooting techniques using system displays
• Use system operations to set up trend displays and call up historical data

Intended Audience

All persons tasked with maintaining the CENTUM VP system.

Course Prerequisites

None

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Course Syllabus

Day 1

• System Hardware Overview
• I/O Modules
• Operation Screens

Day 2

• Operation Screens
• System Maintenance and HIS Setup
• Process and Historical Reports

Day 3

• Sequence Control
• Creating a Feedback Control Loop
• System problem troubleshooting

Day 4

• Defining New Nodes and IOM’s
• VNET/IP Setup
• Routine Maintenance
• System Backup

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to educate the student in the system configuration, HIS and FCS builders, regulatory and calculation functions, control programs, graphics and advanced function blocks.

Duration

7 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Practice with System View to create new projects
• Define field control station (FCS) and operator station (HIS) in a project
• Practice with HIS and FCS Configuration Builders
• Employ Feedback Control Instruments using Regulatory and Calculation Functions
• Use the Report Package Builder
• Design Control Programs using Sequence Tables and related components
• Setup Project Data Backup, Tuning Parameter Backup and FCS Automatic Backup
• Define CENTUM VP graphic display terminology and concepts
• Navigate the Graphic Builder interface
• Modify a graphic using a drawing layer
• Create graphic objects and define

Intended Audience

All plant personnel whom are responsible for the configuration and/or maintenance of a CENTUM VP system. This course is also the prerequisite for the Foundation Fieldbus Engineering course.

Course Prerequisites

Student must have attended CENTUM VP Essentials or Maintenance

Technical Requirements

• Basic knowledge of controlling a process
• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Course Syllabus

Day 1

• System Configuration using “System View” Builder File
• Create a New Project
• Definition of Initial Setup Items
• Create New FCS and HIS
• Configuration of Security Definition
• Exercises

Day 2

• Setup Items in the HIS Configuration Folder
• Create Control and Overview Graphic Window
• Define FCS Configuration
• Define Node Interface Units
• Define I/O Modules for Analog and Digital Points
• Configuration of Common Switches
• Define Operator Guide Messages, Annunciator Messages and Message Printout
• Exercises

Day 3

• Define different types of Regulatory Control and Calculation Function Blocks
• Define Input and Output Signal Processing
• Define Signal Wiring on Control Drawings
• Configuration of Function Block Detail
• Configuration of Report Package to Create and Run Reports
• Exercises

Day 4

• HIS Window Hierarchy and assignment
• Graphic Builder interface
• Linked Parts
• Exercises

Day 5

• Define Sequence Control Elements
• Define and Configure Sequence Function Blocks
• Define and Configure Switch Instruments
• Exercises

Day 6 and 7

• Course Project with Feedback and Control Function Blocks

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures and demonstrations designed to familiarize the student with the features and operation of the CENTUM VP CAMS for HIS option.

Duration

2 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Exhibit navigation and operation of CAMS for HIS
• Import/Download CENTUM VP Engineering Data
• Configure alarm details and shelves
• Verify alarm configuration through Function Check mode
• Filter Historical data using the Historical Viewer of CAMS for HIS

Intended Audience

All persons tasked with process Engineering using the CENTUM VP system.

Course Prerequisites

• CENTUM VP Engineering - Course #7420
• CENTUM VP Maintenance - Course #7320
• CENTUM VP Essentials - Course #7120

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• Introduction to CAMS for HIS operation
• CAMS for HIS activation
• Configuration of CAMS for HIS
• CAMS for HIS Historical Report
• Exercises

Day 2

• Hierarchy Creation
• Alarm group Creation
• Filter Creation
• Suppression operation
• Shelving
• Function Check Mode operation
• Exercises

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures and demonstrations designed to familiarize the student with the features and terminology of batch processes, the engineering methodology for automating a batch plant, and the implementation of batch control and recipe management on the CENTUM VP Batch platform.

Duration

5 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Describe the unique characteristics of batch processes
• Relate to the terminology and batch control models of ISA standard S88.01
• Express the methodology for engineering a batch control project
• Use the Yokogawa batch software manuals, including on-line documentation
• Design and build Unit Instruments using CENTUM VP Batch
• Design and build recipe Operations and Phase logic using CENTUM VP Batch
• Accommodate shared process resources such as pumps and headers
• Build Master Recipes including header, logic, formula data, and equipment requirements
• Create, load, execute, pause, restart and otherwise operate Control Recipes
• Create a batch report which is automatically printed at the end of each batch
• Configure access control security for recipe engineering functions
• Create and display a batch trend
• Backup and restore a batch project

Intended Audience

All Application/Process Engineers responsible for the design, implementation, or application maintenance of a CENTUM VP Batch control system.

Course Prerequisites

• CENTUM VP Engineering - Course #7420

Technical Requirements

• Experience with Basic Process Control and DCS Systems
• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with a copy of the course training manual, class handouts, and laboratory exercises.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• Introduction
• Course Objectives, Outline & Schedule
• Characteristics & Control Requirements of Batch Processes
  • Typical Batch Process Equipment
  • Types of Batch Processes
  • Batch Automation Objectives
• Familiarization with Example Process (hands-on Laboratory)
• ISA S88.01 Batch Control Models and Terminology
• Additional Batch Automation Concepts
• General Batch Control Engineering Methodology
• Overview of CENTUM VP Batch Packages
• Familiarization with an Automated Recipe (hands-on Laboratory)
• Step-by-Step Activities Involved in Configuring Centum VP Batch
• Simultaneous Execution of Multiple Batches (hands-on Laboratory)

Day 2

• Concept of Unit Supervision
• Batch Engineering Activities
  • Identification of Unit Instruments
  • Identification of Shared Resources
  • Assignment of Field Devices to Unit Instruments
• Concept of Plant Hierarchy
• Building a Plant Hierarchy (hands-on Laboratory)
• Building Unit Instruments
  • TEAPOT Unit Instrument (hands-on Laboratory)
  • PITCHER1 Unit Instrument (hands-on Laboratory)
  • PITCHER2 Unit Instrument (hands-on Laboratory)
• Management of Shared Resources
• Building Supporting Instruments (hands-on Laboratory)
• Concept of Recipe Common Blocks
• Setup of User-Defined Common Blocks (hands-on Laboratory)
• Project Backup & Restore (hands-on Laboratory)

Day 3

• Derivation of Batch Operations from a Recipe
• Concept of SFC Sequences, Operations & Phases
• SFC Sequence Engineering Builder Screens
• Operation SFC Function Blocks
• Basics of SEBOL Batch Control Language
• Building SFC Sequences (hands-on Laboratory)
• Building Operation SFC Instruments (hands-on Laboratory)

Day 4

• Concept of Process Management
• Setup of Process Management Environment (hands-on Laboratory)
• Batch Plant Trains and Paths
• Building Trains and Paths (hands-on Laboratory)
• Concept of Master Recipes
  • Overview of CENTUM VP Recipe Handling
  • Recipe Management Engineering Builder Screens
• Building a Master Recipe (hands-on Laboratory)
• Overview of Batch Operation & Monitoring Screens
• Loading and Operation of a Control Recipe (hands-on Laboratory)

Day 5

• Concept of Exception Handling Logic
• Modification of Master Recipe to Include Exception Handling (hands-on Laboratory)
• Operation of Control Recipe with Exception Handling Logic (hands-on Laboratory)
• Customizing the State Transition Matrix
• Creating a Custom State Transition Matrix (hands-on Laboratory)
• Concept of Batch Reporting
• Batch Report Builder
• Adding a Batch Report to the Master Recipe (hands-on Laboratory)
• Access Control Utilities
• Configuring Access Control for Recipe View (hands-on Laboratory)
• Batch Trends
• Creating and displaying a Batch Trend (hands-on Laboratory)
• Wrap-up, Question-and-Answer

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to educate the student in using SEBOL on Centum VP systems.

This course does not cover ISA S88 Batch. ISA S88 Batch is covered in Course 7520.

Duration

5 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function blocks used in SEBOL and the language commands
• Build and Write a SEBOL project using Units and code
• Create, define, and troubleshoot Units and their supporting elements

Intended Audience

All plant personnel who need to understand the uses and troubleshooting of the SEBOL language on the Centum VP system.

Course Prerequisites

• CENTUM VP or CS 3000 Engineering

Technical Requirements

• System View Engineering Environment
• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• Build Sequential Function Charts.
• Create a program to run a batch process without Units.
• Exercises

Day 2

• Unit concept
• Create 3 Units with all supporting code and elements
• Exercises

Day 3

• Identifiers, data type, comparison operators, and compiler directives
• User defined functions and parameter passing
• Arrays
• Using functions, arrays and parameters with function block data
• Exercises

Day 4

• Program control statements
• Character String formatting
• Message Statements
• Exercises

Day 5

• Project creation, testing and troubleshooting

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

The objective of the Virtual Operator Trainer (VOT) is to show the user the overall capabilities of the Centum VP system. Utilizing Cloud technology, you will run a virtual machine with a Centum VP training project on your desktop.

Downloadable course materials will guide you through the training process. Knowledge retention will be verified throughout through periodic quizzes.

Course progress will be monitored through our Learning Management Software, allowing supervisors to receive updates on course completion.

This training is not intended to replace the normal training environment. It is intended to help the student gain additional Centum VP product knowledge prior to instructor led training or completing OJT.

Duration

Students will be able to access the course for a cumulative 24 hours total. Course completion typically takes 12 – 18 hours.

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function of each system component
• Open standard display panels
• Control process equipment
• Acknowledge and respond to alarm messages

Intended Audience

All persons tasked with process operations using the CENTUM VP system.

Course Prerequisites

None

Knowledge Requirements

• Basic file/folder manipulation in a Windows environment
• Basic downloading and running operations in a Windows Environment

Software Requirements

• Internet Explorer 6 or above
• Internet connection
• JAVA
• Pop-ups must be enabled

Materials

Course material will be available for download upon completed registration

Requirements to Be Awarded Certification

• Complete all quiz questions with a score of at least 70% or above

Items Covered

There is testing throughout the Virtual Operator Trainer (VOT). Quiz questions must be completed satisfactorily in order to move on to the next training topic.

The Virtual Operator Trainer will cover the following topics:

• Centum VP System Overview and Terminology
• Process Operation Screens
• Faceplates Overview
• System and Process Alarm Screens
• Graphic Window Interactions
• System Status Display
• Process Reports
• Historical Report
• Control Programs Overview

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

The course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to educate the student in the system hardware layout, operation display functionality, and basic loop building in the CS 3000 system.

Duration

3 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function of each system component
• Identify and interact with all the standard display panels

Intended Audience

All Plant personnel who need to understand the functionality of the CS 3000 system.

Course Prerequisites

None

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• System Hardware Overview
• I/O Modules
• Operation Screens
• Exercises

Day 2

• Operation Screens
• System Maintenance Windows
• HIS Setup
• Exercises

Day 3

• Process and Historical Reports
• Control Programs
• Creating a Feedback Control Loop
• Exercises

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to familiarize the student with the features and operation of the CS3000 system.

Duration

2 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Identify and define the function of each system component
• Use the Operator keyboard to select standard display panels, control process equipment, acknowledge and respond to alarm messages
• Identify and interact with all the standard display panels

Intended Audience

All persons tasked with process operations using the CS 3000 system.

Course Prerequisites

None

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• System Hardware Overview
• Displaying Operation Screens
• Changing block modes and set points
• Familiarization Exercises

Day 2

• Viewing system alarms and messages
• Viewing Process and Historical reports
• Familiarization Exercises
• Viewing and navigating the customer’s project database

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to familiarize the student with the features, operation, and maintenance of the CS 3000 system.

Duration

4 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Perform preventative maintenance procedures
• Apply proper diagnostic and troubleshooting techniques using system displays
• Use system operations to set up trend displays and call up historical data

Intended Audience

All persons tasked with maintaining the CS 3000 system.

Course Prerequisites

None

Technical Requirements

• Basic file/folder manipulation in a Windows environment

Materials

Each learner will be provided with the appropriate course workbook.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• System Hardware Overview
• I/O Modules
• Operation Screens

Day 2

• Operation Screens
• System Maintenance and HIS Setup
• Process and Historical Reports

Day 3

• Sequence Control
• Creating a Feedback Control Loop
• System problem troubleshooting

Day 4

• Defining New Nodes and IOM’s
• VNET/IP Setup
• Routine Maintenance
• System Backup

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.

Course Description

This course consists of lectures, demonstrations, laboratory exercises, and question and answer sessions designed to educate the student in the system configuration, HIS and FCS builders, regulatory and calculation functions, sequence control programs, graphics and advanced function blocks.

Duration

7 days

Objectives/Outcomes

Upon completing the course, the learner will be able to exhibit the ability to:

• Practice with System View to create new projects
• Define field control station (FCS) and operator station (HIS) in a project
• Practice with HIS and FCS Configuration Builders
• Employ Feedback Control Instruments using Regulatory and Calculation Functions
• Design Sequence Control Programs using Sequence Tables and related components
• Design Graphic Windows
• Use the Report Package Builder
• Setup Project Data Backup, Tuning Parameter Backup and FCS Automatic Backup

Intended Audience

All plant personnel whom are responsible for the configuration and/or maintenance of a CS 3000 system. This course is also the prerequisite for the Foundation Fieldbus Engineering course.

Course Prerequisites

• The student must have completed either the CS 3000 Essentials course (7100) or CS3000 Maintenance (7300).

Technical Requirements

• Basic file/folder manipulation in a Windows environment
• Microsoft Excel – Basic Knowledge

Materials

Each learner will be provided with the appropriate course workbook and materials.

Requirements to Be Awarded Certification

• Submit completed course Registration Form
• Fulfill financial obligations
• Fulfill the 90% attendance requirement by signing-in each day of facilitated course
• Fulfill the 70% or above overall scoring requirement on labs and projects

Evaluation Methods

• Laboratory exercises
• Question and answer sessions

Course Syllabus

Day 1

• System Configuration using “System View” Builder File
• Create a New Project
• Definition of Initial Setup Items
• Create New FCS and HIS
• Configuration of Security Definition
• Exercises

Day 2

• Setup Items in the HIS Configuration Folder
• Create Help Dialog Message Window
• Create Control Graphic Window
• Create Overview Graphic Window
• Exercises

Day 3

• Define FCS Configuration Items
• Define Node Interface Units o Define I/O Modules for Analog and Digital Points
• Configuration of Common Switches
• Define Operator Guide Messages, Annunciator Messages and Message Printout
• Exercises

Day 4

• Define different types of Regulatory Control and Calculation Function Blocks
• Define Input and Output Signal Processing
• Define Signal Wiring on Control Drawings
• Configuration of Function Block Detail
• Configuration of Report Package to Create and Run Reports
• Exercises

Day 5

• Define Sequence Control Elements
• Define and Configure Sequence Function Blocks
• Define and Configure Switch Instruments
• Create Graphic Window
• Exercises

Day 6

• Course Project with Feedback and Sequence Control Function Blocks

Day 7

• Define and Configure Advanced Function Blocks
• Setup Project Data Backup
• Setup FCS Automation Backup
• Setup Tuning Parameter Backup
• Exercises
• Post Assessment

Intellectual Property Rights

Yokogawa’s Education Center owns unlimited exclusive rights to all works, including literary works, pictorial, graphic and sculptural works, architectural work, works of visual art and other work that may be subject matter of copyright protection; advertising and marketing concepts; information; data, formulas, designs specifications, and flowcharts; trade secrets; and any invention that may be subject matter of patent protection; and all statutory protection obtained or obtainable thereon.