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Find it difficult to keep your finger on the pulse of your plant performance? Be it asset availability, process stability, or operational best practices what cannot be visualized cannot be improved. Continuous improvement requires sustainable mechanisms to visualize and track what you are trying to improve.
It is time to get a good look under the hood! |
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InsightSuite is a suite of services that utilize Yokogawa and 3rd party product solutions. We collaborate with you to improve asset performance, enhance operational efficiency, and maximize productivity throughout the life of your plant. This is done through a process of asset and process visualization, analysis and debottlenecking, and continuous performance improvement. |
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Asset Performance Improvement
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The See-Know-Act workflow for improving asset performance throughout a plant's lifecycle is one of the key success factors for operational excellence.
The first step in improvement is the visualization of plant asset behaviors and conditions.
Diagnostics and asset health navigators, core technologies in asset visualization, clearly show current asset conditions and predict their future. |
The next step is the identification of bottlenecks. This
involves the analysis of manifested and implicated risks, based not just on the assets themselves but also all related actions and events in the plant and its processes.
InsightSuite services then collaborate with you to introduce sustainable mechanisms that remove bottlenecks and improve asset performance in your plant.
The continuous improvement of asset performance
improves your plant's operational efficiency throughout its lifecycle. |
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Operational Efficiency Improvement and Productivity Maximization
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After optimizing the conditions for asset utilization, you can take on the next challenges of improving operational efficiency improvements and maximizing productivity based on Health Safety and Environmental (HSE) compliance.
Our InsightSuite services for visualization, debottlenecking, and efficiency optimization have a common approach for both asset and production excellence.
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Visualization for Operational Efficiency
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 One way to visualize operational efficiency is to use the Exaplog event analysis package to analyze the event log of a Distributed Control System (DCS).
Exaplog facilitates the quantitative analysis of operational problems in the DCS event log.
The log can be categorized according to process alarms, operator messages, and other attributes.
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| De-bottlenecking and Consultation
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To solve the visualized problems of an operation and significantly enhance efficiency, we propose measures for removing any identified bottlenecks. Our deliverables are as follows:
The Exapilot operation efficiency improvement package can automate procedural operations shown in intuitive flow charts. It incorporates the expertise of skilled operators to standardize operational procedures and improve safety.
Yokogawa Advanced Process Control (APC) solutions such as the Exasmoc multi-variable model predictiveﾊcontroller and the Exarqe robust quality estimator contribute to the stabilization of quality and boost productivity. APC and online optimization help you achieve more profitable operations.
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Productivity Improvement |
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