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Movement Automation System (MAS)
Configured in CENTUM Production Control System
[Petrochemical]
- All logistics of raw materials, intermediate products and final products are controlled and managed by MAS.
- MAS enables Operational Excellence with its seamless interface to enterprise resource planning system.
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Kawasaki Plant
Advanced Operation Assistance (AOA) [Chemical]
- Easy-to-understand sequence programs' creation
- An entire programming system built by operators
- Operator workloads reduction
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Sulphos Project
Control System Replacement [Chemical]
- Expanded production capacity from 550,000 to 770,000 tons per annum
- Re-engineered and replaced old DCS three months ahead in response to customer emergency request
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Ehime Plant
Advanced Operation Assistance (AOA) and Process Control (APC) [Chemical]
- Provided a better way to transfer its manufacturing know-how to the next generation
- Reduced energy consumption and operator workload by implementing Advanced Process Control (APC) and Advanced Operator Assistance (AOA)
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MADRID Project
Control and Safety Systems [Chemical]
- Successful replacement of traditional control panel with DCS
- Improved productivity and safety
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Shizuoka Hydrogen Plant
Control System [Chemical]
- Accelerated plant commissioning through useful online maintenance
- Flexible load control-based on-demand change, and more reliable, efficient operation
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Melbourne Methanol Plant
Gas-to-Liquid Control System [Chemical]
- Successful project completion of control system, configuration engineering, customer training, and commissioning assistance for proprietary methanol production
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Ukishima Plant, Kawasaki Operations Center
Safety Instrumented System [Petrochemical]
- A certified emergency shutdown system
- Substantial reduction in maintenance work
- System configuration with reduced footprint
- System scalability
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Petrochemicals Complex
Control System [Petrochemical]
- 16,000 FOUNDATION Fieldbus devices
- Main Automation Contractor (MAC)
- DCS anywhere concept integration with site SAP system
- Long term maintenance contract
- Sustainable development |
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Texas Plant
Control System Replacement [Petrochemical]
- One day switchover
- Productivity improvement and cost effectiveness achievement
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Kawasaki Factory
Advanced Operation Assistance (AOA) [Petrochemical]
- Implementation of AOA package for improved grade-change operation
- Dramatically reduced operators' workload and transient products, as well as sharable operation know-how
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Rayong Aromatics Plant
Advanced Process Control (APC) [Petrochemical]
- Implementation of multivariable optimizing controllers and robust quality estimators within a record short period
- 3% rise expected in CCR feed amount
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Roozenberg Polypropylene Plant
Control System Replacement [Petrochemical]
- Smooth replacement of old control system by early involvement and close teamwork
- Improved security, flexibility and quality of production
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Chiba Plant
Control System Upgrade [Petrochemical]
- Smooth upgrade for fully redundant system and advanced information technology
- Stable and high-quality sulfonate production around the clock
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Berre Petrochemical Complex
Advanced Process Control (APC) for Steam Cracker [Petrochemical]
- Successful implementation of multivariable optimizing controller for steam cracker
- 1.3-M euro/year economic benefit
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