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| Industry | : Electrical and Electronics | | Product | : pH/ORP Analyzer |
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Oxidation Monitoring in the Cyanide Wastewater Treatment Process
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Cyanide-bearing wastewater from mining and electroplating
facilities and certain types of chemical plants is toxic and
must be treated by oxidation with chlorine or chloride to bring
the cyanide concentration within regulatory limits. The waste
materials contain alkaline, rare earth metals, and other heavy
metals such as iron, nickel, zinc, cadmium, copper, silver and
gold. As well as sometimes can contain the deadly poison,
cyanide. As the speed of the oxidation reaction is closely
tied to the pH value, a pH analyzer is used together with an
ORP (oxidation-reduction potential) analyzer to monitor the
completion of the reaction. The use of these analyzers also
ensures that excessive amounts of chemicals (e.g., chlorine)
are not used to produce the reaction. Both 2-wire and 4-wire
analyzers are suitable for this measurement system. A gold
electrode should be used for ORP measurement of cyanidecontaining
solutions.
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Cyanide decomposition process
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Measures pH/ORP of cyanide wastewater continuously |
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Reduces operating costs |
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Cyanide decomposition takes place in two stages. In the primary reaction, cyanide is oxidized to cyanate under high alkaline conditions
(high pH and ORP). In the first reaction tank, the pH of the waste is measured and caustic (NaOH at 50% strength) is injected to raise
the pH to 10 or higher. The oxidation reduction potential (ORP) of the waste is measured, and chlorine gas (Cl2) is automatically
injected to raise the ORP to 400 mV or higher. The reaction normally occurs within 5 to 10 minutes.
In the secondary reaction, the cyanate is further oxidized under near-neutral conditions and converted to harmless carbon dioxide and
nitrogen gases. In the second reaction tank, the pH of the waste is measured, and acid is injected to lower pH to 7-8. This process
takes 2 to 5 minutes. In the third reaction tank, the ORP of the waste is measured and chlorine gas (Cl2) is automatically injected to
raise the ORP to 600 mV or higher (Meanwhile the pH controller maintains the set-point at 7-8, correcting for any acidity created by
the addition of the chlorine gas). This reaction occurs, taking 10 to 15 minutes, then the cyanide is eventually converted to harmless
materials by the above reaction and the waste can be discharged. |
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| Measurement system |
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| 2-wire/4-wire ORP measurement system |
| 2-wire/4-wire pH measurement system |
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| Sensor |
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KCl refillable ORP sensor: |
OR8EFG-AU-☐☐-TT1-☐*A |
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KCl refillable pH sensor: |
PH8EFP-☐☐-TN-TT1-N-☐*A |
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Submersion type holder: |
PH8HS-PP-☐☐-T-NN-NN*A |
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| Terminal box (when needed) |
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WTB10-PH1 (for 2-wire system) |
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WTB10-PH3 (for 4-wire system) |
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| Converter/transmitter: |
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2-wire transmitter (pH/ORP): |
PH202G-E-E |
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4-wire pH/ORP converter: |
PH450G-A-☐ |
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Distributor (for 2-wire system): |
PH201G- A☐*B |
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Measurement Conditions
A gold electrode should be used to ensure accurate
measurement of ORP in cyanide solutions. When the
potential is near or under 200 mV during the cyanide
oxidation process, a platinum electrode produces a catalytic
reaction that causes hydrogen to form on the electrode
surface. This generates potential and affects measured
values.
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| PH202G |
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Power supply: |
17 to 40 V DC (from distributor) |
PH450G |
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Power supply: |
96 to 264 V AC, 50/60 Hz |
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Power consumption: |
approx. 15 VA |
PH201G distributor |
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Power supply: |
100 V: 20 to130 V DC/80 to 138 V AC, 47 to 63 Hz
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220 V: 120 to 340 V DC/138 to 264 V AC, 47 to 63 Hz |
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Power consumption |
24 V DC: approx. 200 mA |
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100 V AC: approx. 7 VA |
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220 V AC: approx. 11 VA |
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